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100% QUALITY:
Doing things right. Systematically.

Your customers expect corrugated board quality that is just right – the right parameters, no more and no less. The way to achieve this is through process quality in production, intralogistics, and further processing. Good reasons to xplore 100% quality with this special.

Quality #1
Your corrugated products

Where are the risks of warping hidden? What countermeasures can you take? Analyzing and optimizing quality:

Quality #2
Your box plant

Produce quality in series. Without annoying interruptions. This chapter is about high machine performance, optimal steam supplies, and exchanging parts when the time is right.

Quality #3
Your process

Unlock the potential of optimized plant operations. Combine data analysis with targeted support. And adapt the skills of your employees to meet rising requirements.

Do you know how you can achieve ...

100% quality

... with significantly less waste?

Our contribution:

Technology for quality

Measures offered by BHS Corrugated help improve process quality, skills, and plant availability. This makes it possible to achieve 100% quality with significantly less resource consumption, e.g., up to 12 % less paper waste. Quality that also saves costs.

Precision in detail, quality in every box

The corrugated industry is undergoing rapid transformation. In order to succeed, quality must adapt to these changing conditions. BHS Corrugated's innovative solutions in the Corruverse help you ensure and optimize quality at all levels:

Quality #1:
Your corrugated board products

In this chapter, we answer two questions: How can you minimize warp in your production? And how can you manufacture corrugated board that optimally meets the requirements of growing e-commerce and packaging-on-demand? Read on to find out how you can...

Warp Control System Advanced

Your challenges today:

  • Limited visibility of warp from central control room
  • No historical warp tracking for past orders
  • Manual production interventions by your operators

How our solution helps:

  • Automated detection and correction of deviations without manual interventions
  • Board flatness monitoring in realtime
  • Instant adjustment of relevant parameters via a closed loop to the Warp Control System (WCS) 
  • Faster and more consistent than an experienced operator

eCom profile

Your challenges today:

  • How to adapt to the needs of e-commerce packaging and production on packaging-on-demand machines?
  • How to safeguard strength, efficiency, and adaptability?

How our solution helps:

  • Stronger corrugated board – up to 60 % higher bending stiffness than E profile
  • Paper savings – up to 20 g/m² (for medium paper)
  • Improved processability – increased runnability, better flatness, fewer glue lines
  • Superior performance compared to conventional E-flute

Quality #2:
Your box plant

This chapter focuses on the question: How efficient and available are your machines in terms of systematically producing quality? From individual machines to the entire corrugator. Read how you can...

Corrugator Camera System

Your challenges today:

  • How to observe difficult-to-watch corrugator areas?
  • How to improve the quality of remote assistance?
  • How to document order changes, congestions, and alarms?

How our solution helps:

  • Detects irregularities early – minimizes waste
  • Reduces downtime – accelerates troubleshooting
  • Makes remote support more efficient
  • Documents everything 
  • Enhanced quality assurance

Corrugator Inspections (Technical/Performance)

Your challenges today:

  • How to safeguard the technical availability of your corrugator?
  • How to holistically evaluate the corrugator?
  • How to plan future maintenance activities?

How our solution helps:

  • Technical Corrugator Inspection: Identification and, if possible, immediate elimination of technical limitations and malfunctions – including audit report
  • Corrugator Performance Inspection: Reviews process reliability to ensure consistent and stable production
  • All inspections: Involve your staff through joint execution, coaching and know-how transfer
  • Your foundation for excellent productivity and quality

Technical Steam Inspection

Your challenges today:

  • Technical defects in the steam system
  • Leaks and losses in the steam system 
  • Corrosion of pipes and fittings
  • Quality problems due to poor heat transfer

How our solution helps:

  • Identification and, if possible, immediate elimination of technical limitations and malfunctions 
  • Detailed audit report and solution concept
  • Involves your staff through coaching and know-how transfer
  • For greater efficiency and resource savings in your production

iParts

Your challenges today:

  • Part exchange (e.g., pressure belts or knives) based on manual inspections 
  • Subjective, error-prone estimations
  • High risk of system interruptions and unplanned production downtime

How our solution helps:

  • Optimized performance of your Single Facer with iBelt® 
  • Intelligent precision knives for Cutoffs 
  • Higher availability– with intelligent predictive maintenance
  • High quality – with pressure belts and knives in best shape
  • Intelligent resource use – long service life of components
  • Spare parts are becoming intelligent

Quality #3:
Your process

This chapter addresses the following questions: How can you quickly get bottlenecks and problems in your corrugated box plant under control? And how can you improve and maintain a high level of knowledge among your employees – especially in times of staff shortages? Read on to find out how you can...

iCorr® Operations Support

Your challenges today:

  • How to reduce production losses and unplanned downtimes to an absolute minimum?
  • How to identify and narrow potential issues earlier?
  • How do you keep track of ongoing production?

How our solution helps:

  • Around-the-clock expert support
  • Continued monitoring and transparency – proactive alarming
  • Fast recovery of PC and PLC programs
  • Faster than the problem – 24/7

Training+

Your challenges today:

  • Different skill levels among operators 
  • Need for sustainable, practical training 
  • Complexity of the corrugator
  • Insufficient safety and self-confidence among operators 

How our solution helps:

  • Sustainable skills development instead of one-time training
  • Customized training plan for your team 
  • Greater process reliability and fewer downtimes 
  • Improved and consistently high product quality 
  • Knowledge that makes a difference in quality 

Quality – let’s get in touch!
Looking forward to your questions.

How can you optimize quality, delight your customers, and increase production efficiency all at once? What is possible today with intelligent technologies? Ask us anything you want to know to drive your development forward.

Xplore Corruverse
The journey goes on

A journey through the Corruverse takes you straight to the key topics of the corrugated board industry. Xperience the next stops in our web specials in spring, summer, and fall 2026:

  • Spring 2026

    Safety

    Starting up, operating, and maintaining corrugated board production with safety and control.

  • Summer 2026

    Performance

    Exploiting the full potential of your box plant: in production, further processing, and intralogistics.

  • Fall 2026

    Hands Off

    Automating tasks that require in-depth knowledge combined with quick reactions.

The new universe of corrugating

2025 marked a significant milestone for the corrugated industry. With the launch of Corruverse on May 25, BHS Corrugated is bringing the Box Plant 2025 vision to life. The Corruverse completes what was started with Box Plant 2025: the consistent digitization of every step in the corrugated production process – from the corrugator, digital printing, intralogistics, and processing to AI-supported workflows and data-based lifecycle services.

This results in an intelligent and connected ecosystem that helps manufacturers and converters fully optimize their operations (“better, cheaper, and faster”). This digital transformation across the entire value chain – from the tree to the finished box at the end customer – takes place in the Corruverse.

Many customers wanted to know: Will Corruverse replace Box Plant 2025? We were able to reassure them: Corruverse completes the vision of Box Plant 2025 and carries the idea of a better, cheaper and faster box plant into the future. The start has been made!

Lars Engel
Managing Director BHS Corrugated

The latest innovation in Corruverse:

NextGraphX

game-changing workflow for corrugated packaging

NextGraphX combines the proven strength of a corrugator with the cutting-edge capabilities of a BHS Corrugated inkjet printer. Featuring an optimized working width that outperforms traditional laminators, NextGraphX sets new benchmarks for efficiency, flexibility, and sustainability in corrugated packaging.

 

Learn more