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Safety:
The hidden performance driver

Modernization does not always mean investing in new machines. In the area of safety, targeted equipment upgrades play a key role in protecting people, enhancing availability, and driving the productivity of existing corrugators.

Xplore Safety

Webfeed: Supporting the threading process

Here is an example of one of our safety upgrades: Manually threading paper into the machine poses serious safety risks. We support paper threading and transport – relieving workers from being exposed to safety hazards and carrying heavy paper over a 20 to 40 meters distance.

Xplore Webfeed

Safety Catalog:
Solutions for safe productivity

Safety upgrades are often perceived as a cost factor. However, when implemented strategically, they offer much more than just compliance with legal requirements. Ask our experts for targeted safety upgrades and get your copy of our Safety Catalog!

Xplore the BHS Safety Catalog

Did you know that ...
84% of accidents

... in the corrugated industry can be attributed to human error?
This includes: Decision-making errors | Lack of knowledge | Perceptual errors

Did you know that ...
2.5 workplace accidents

... per 100 employees occur in the corrugated and solid fiber box manufacturing industry? This is similar to, e.g., road and bridge construction.

How we change the industry

BHS Corrugated offers you customized safety concepts to:

  • Minimize your risks
  • Ensure the health and well-being of your employees
  • Increase your productivity and asset value

A strategic investment in customer profitability: Why safety pays off.

Safety is a critical issue for the corrugated industry. It’s also unique. Beyond economic and technical aspects, it touches on people: i.e., on the operators and technical staff that do excellent work and deserve the best possible protection. Targeted safety upgrades of existing equipment can deliver major advantages – driving efficiency and long-term customer profitability. This includes …

  • Performance increase:
    Modern guarding and emergency stop systems help reduce risks and minimize unplanned downtime.
  • Sustainability through extended lifecycle:
    Upgrades make existing assets future-ready and support ESG goals.
  • Better working conditions:
    Safe and ergonomic machines boost employee motivation, satisfaction, and productivity.
  • Safety plus security:
    Protecting OT and IT systems means preventing malicious manipulations of machines.

You can now find legally compliant solutions in the BHS Safety Catalog – focused on regulatory compliance and the latest findings from field research.

Download Safety Catalog

Safety upgrades are not just about protection – they’re about performance. By modernizing your existing equipment, you’re investing in a safer, more efficient, and more profitable future. Plus, you’re protecting your greatest asset – your employees.

Jonas Reichenberger

Product Manager Upgrades

Safety:
Focusing on the priority safety areas.

Extensive field experience from our customers and our experts highlights clear areas of risk in corrugator lines, peripheral systems, and intralogistics. Our expertise is based on practical knowledge gained from more than 750 corrugators installed worldwide. It provides a solid foundation for developing targeted and modular safety solutions together with our customers.

Wet End

Risk 01

Entanglement or crushing at rollers

  • Frequency: high
  • Severity: very high

Risk 02

Contact with drive components

  • Frequency: medium
  • Severity: very high

Risk 03

Fall from height

  • Frequency: medium
  • Severity: very high

Risk 04

Entering hazardous areas

  • Frequency: medium
  • Severity: very high

Xplore our new solution: Webfeed

Risk 05

Unexpected machine start (with person in hazard zone)

  • Frequency: medium
  • Severity: very high

Risk 06

Failure or bypassing of the safety system

  • Frequency: medium
  • Severity: very high
COMING 2026

Risk 04: Entering hazardous areas
Our solution: Webfeed

Your challenge today:

  • Manually threading paper into the machine – when the machine is started or the paper breaks
  • Operators risk slipping or bumping their heads

How Webfeed helps:

  • Supports paper threading and transport
  • Relieves operators from safety hazard and heavy paper carrying works
  • Improving machine usability
  • Safer and more attractive workspace

Dry End

Risk 01

Crushing and entrapment hazards

  • Frequency: medium
  • Severity: very high

Risk 02

Crushing at transfer points

  • Frequency: medium
  • Severity: very high

Risk 03

Crushing/trapping by stacker mechanics

  • Frequency: medium
  • Severity: very high

Control Systems

Overall risk: Cyber attacks compromising safety installations
Our solution: Secure Plant Connect

Your challenge today:

  • 60% of OT cyber security incidents are due to supply chain attacks
  • In case of a cyber incident, safety installations may be compromised by malicious actors, which leads to severe safety risks

How Secure Plant Connect helps:

  • Protects your corrugator network and your remote access infrastructure from unauthorized access
  • Security supports safety

Learn more

More safety. More efficiency.
The BHS Safety Catalog for download.

Get a comprehensive overview of our solutions that not only ensure protection but also enhance availability and productivity of existing corrugators. Our portfolio from the Safety Catalog is constantly being expanded with new innovative safety solutions.

The Safety Catalog includes, for example:

  • Light grid solutions with emergency stop functions
  • Access control systems for stacker areas
  • Sliding doors and safety fences for improved safety and transparency

Download Safety Catalog

Coming soon

Modular safety concept for the complete corrugator

Our modular safety concept involves the targeted upgrade of existing safety functions in the corrugator, in particular the conversion or expansion to two-channel emergency stop. 

Interested in our safety upgrades? Contact your experts at BHS Corrugated!

Celebrating one year of Corruverse

Corruverse
The first year – a look back

One year of Corruverse – it’s been a whirlwind of events and topics: the launch on May 25, 2025; the “first landing” at the FEFCO Technical Seminar in October 2025; various product innovations in areas such as resources & efficiency, automation, cybersecurity, and quality. Curious to see a year in fast forward? Watch the video!

2025 May
Launching Corruverse

What a moment! Corruverse is being launched – the new universe of the corrugated industry. It offers intelligent solutions for the entire box plant and its lifecycle. This enables manufacturers to produce corrugated board better, cheaper, and faster than ever before.

2025 September
Cyber Security – answer needed!

Every two months, a box plant is affected by a serious cyberattack. Our solutions make Cyber Security an integral part of production.

One example: Secure Plant Connect, the solution for securing remote services. New equipment within the Corruverse framework is automatically protected in accordance with the latest standards and regulations.

2025 October
"First landing of Corruverse" –
FEFCO Technical Seminar

The first Corruverse live experience was a huge success at the FEFCO Technical Seminar 2025 in Rome.

The BHS Jetliner Monochrome (MCP) single-pass inkjet digital print system was awarded the FEFCO Gold Award for Best Innovation in Advanced Technology. And this marked just one of three FEFCO awards received by experts of BHS Corrugated.

2025 November
Automation – welcome to a megatrend!

Automation ensures the competitiveness of corrugated board manufacturers. That's why it's the number one megatrend in the industry!

Unlike any other factory solution, Corruverse supports automation. Need proof? Consider intelligent spare parts with iParts. The BHS Jetliner Monochrome (MCP) and BHS Jetliner Xceed (XC) make integrated digital printing a reality. The FLEX Line is the corrugator line that incorporates Corruverse technology to its fullest extent.

2026 January
Celebrating Corruverse Moments

Since its launch in May 2025, Corruverse has become an integral part of the DNS of BHS Corrugated. Watch the video to see the most amazing and entertaining ideas created by our employees.

Whether informative or spine-tingling, they're all worth a watch. The winners deserve to be honored here. Enjoy our "Corruverse Moments 2025"!

2026 March
Quality: Doing things right – systematically!

Your customers expect corrugated board quality that is just right. In March 2026, we presented BHS Corrugated's innovative solutions in the Corruverse that support quality at all levels: for your corrugated products, your box plant, and your process.

These solutions range frome the new Corrugator Camera System to our iCorr® Operations Support, which allows you to respond to problems faster than ever before.

Xplore Corruverse
The journey goes on

A journey through the Corruverse takes you straight to the key topics of the corrugated industry. Xperience the next stops in our web specials in summer, fall, and winter 2026:

  • Summer 2026

    Performance

    Exploiting the full potential of your box plant: in production, further processing, and intralogistics.

  • Fall 2026

    Hands Off

    Automating tasks that require in-depth knowledge combined with quick reactions.

  • Winter 2026/2027

    Think Beyond

    Xplore how the Corruverse journey continues – with new perspectives, insights, and solutions.

The new universe of corrugating

2025 marked a significant milestone for the corrugated industry. With the launch of Corruverse on May 25, BHS Corrugated is bringing the Box Plant 2025 vision to life. The Corruverse completes what was started with Box Plant 2025: the consistent digitization of every step in the corrugated production process – from the corrugator, digital printing, intralogistics, and processing to AI-supported workflows and data-based lifecycle services.

This results in an intelligent and connected ecosystem that helps manufacturers and converters fully optimize their operations (“better, cheaper, and faster”). This digital transformation across the entire value chain – from the tree to the finished box at the end customer – takes place in the Corruverse.

Many customers wanted to know: Will Corruverse replace Box Plant 2025? We were able to reassure them: Corruverse completes the vision of Box Plant 2025 and carries the idea of a better, cheaper and faster box plant into the future. The start has been made!

Lars Engel
Managing Director BHS Corrugated

© 2026 - BHS Corrugated Maschinen- und Anlagenbau GmbH