Shop
When planning and installing new smoke extraction systems in our production hall at the Weiherhammer site, we were looking for an innovative and efficient method to accurately capture the structural conditions without disrupting ongoing operations. The collaboration with factory360 GmbH and the use of 3D laser scanning not only impressed us from a technical standpoint but also contributed to greater sustainability in our project.
Precise and sustainable plant design thanks to 3D laser scanning from factory360
12.09.2025
Precision and efficiency without site visits
factory360 GmbH created a millimeter-precise digital image of our production hall in a very short amount of time. The scan captured all details, from machines and supply lines to ceiling structures and hard-to-reach areas. This allowed the smoke extraction system planners to perform various tasks remotely, eliminating the need for additional site visits.
The accuracy of the captured data was impressive. The precise measurements enabled error-free planning and implementation. This meant that all components for the smoke extraction systems could be manufactured with precision, so that hardly any adjustments were necessary on site.
Virtual accessibility and flexible use of data
A particular highlight of the project was providing the scanned production environment via a user-friendly web platform like Google Street View. This means that the entire site can now be explored virtually at any time and from any location.
All the necessary measurements can be accessed directly in the virtual model via the platform. Whether it's distances, heights or specific structural details, the relevant data is immediately available. This has not only simplified planning considerably but also offers us significant long-term benefits. Maintenance work, conversions or extensions can now be prepared precisely, eliminating the need for time-consuming on-site appointments.
Sustainability through savings and efficiency
The use of 3D laser scanning not only offers technical advantages but also supports us in implementing our sustainability goals. Reducing travel during the planning phase saves significant amounts of CO₂ emissions. Coordination and planning were carried out based on digital data, avoiding numerous trips and the associated environmental impact.
The precise planning and manufacture of the components also helped to reduce material waste to a minimum. Thanks to the millimeter-precise data, the components could be tailored exactly to the existing structural conditions. This not only reduced costs but also conserved valuable resources and is another important step toward sustainable project implementation.
Complete site mapping for maximum flexibility
Following the successful completion of the smoke extraction project, factory360 GmbH created a complete digital map of the entire site. Today, we have a complete digital image of our production facility. This is used not only for individual projects, but also to optimize our daily operations.
Combining detailed 3D data capture with virtual accessibility has transformed the way we work. Processes that previously required several steps and coordination can now be implemented much more quickly and precisely.
Focus on time and cost savings
Using 3D laser scanning has proven to be an extremely efficient method. Capturing the hall during operation and the entire site later avoided delays in the planning phase. Thanks to the precise data, unnecessary rework or adjustments were avoided, saving time and money.
Being able to access the data virtually at any time has also made our day-to-day planning and operations much easier. Decisions that previously required additional measurements, or on-site appointments can now be made instantly.
Conclusion
The collaboration with factory360 GmbH and the use of 3D laser scanning were a complete success. In addition to the technical advantages, the technology has also made an important contribution to our sustainability strategy.
“We recommend this modern approach to all companies that value precision, efficiency, and sustainability. The impressive savings and quality gains we achieve through this approach will continue to have a decisive impact on our work in the future.”
– Werner Lang, Manager Maintenance & Infrastructure
BHS Corrugated Maschinen- und Anlagenbau GmbH
About factory360
Factory360 GmbH is part of the BHS world and our expert partner for factory digitalization. Factory360 GmbH provides precise, up-to-date data that is constantly available worldwide, laying the foundation for the digital twin and thus making a decisive contribution to the Corruverse – the digital world of BHS Corrugated, which connects all areas of corrugated board production in an integrated ecosystem. Using 3D laser scanners, drones, and cameras, the geometry of factories and production facilities is captured and made available 24/7 via cloud applications — enabling effective maintenance, operation, and modernization.
