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Corrugating rolls are a central component of every corrugator and are largely responsible for the quality of the corrugated board and the productivity of the corrugator. Accordingly, a reliable supply of high-quality corrugating rolls is important for you as a plant operator. BHS Corrugated is the only manufacturer with equal experience in the development and production of corrugating rolls and corrugators. The know-how about corrugated board production processes and their interrelationships is incorporated into the development of corrugating rolls and their profiles. Whether development, production, logistics or consulting - you get corrugating rolls from a single source.
Numerous profiles, exceptional performance: corrugating rolls for machines from BHS Corrugated and other manufacturers
With a worldwide network of 7 production sites for corrugating rolls, BHS Corrugated guarantees maximum supply security. This minimizes delivery times and transport costs.
More than 70 % of these corrugating rolls are installed in machines from other manufacturers. Thanks to a new software-controlled sanding process, all customized profiles for all Single Facers can be implemented in the shortest possible time. Regular investment in production facilities and in research and development ensures that corrugating rolls enable you to achieve a higher average production speed and improved corrugated board quality.
- Does BHS Corrugated also offer reworking of corrugating rolls from other manufacturers?
Yes, BHS Corrugated also reworks corrugating rolls from other producers. After internal assessment of the corrugating roll set, BHS Corrugated will provide you with a quote for this reworking.
- What corrugating roll programs does BHS Corrugated offer its customers?
BHS Corrugated offers the market-established NICE Rolls® program for corrugating roll supply, including service packages. NICE Cassette supplements the corrugating roll supply for your Modul Facer®, consisting of cassettes with pre-adjusted corrugating rolls. Our corrugator roll sales team will be happy to advise you personally. Further details can be found here:
- How long does it take to produce a corrugating roll?
BHS Corrugated calculates a production time of approx. 3-4 months for new corrugating rolls. Reworking a corrugating roll set takes approx. 8-10 weeks.
- What coatings are available for corrugating rolls?
85% of all corrugating rolls manufactured by BHS Corrugated are supplied with a tungsten carbide coating. Alternatively, specially applied corrugating rolls can also be manufactured with a chrome coating or without any coating at all. The coating may vary depending on the paper quality. Our corrugating roll sales department at BHS Corrugated will be happy to advise you.
- How many running meters does a set of corrugating rolls achieve?
As a rule, a B-Flute and C-Flute corrugating roll set with tungsten carbide coating achieves approx. 60+ running meters with good maintenance and care. A tungsten carbide-coated E-Flute corrugating roll set achieves approx. 25+ running meters.
- How often can a corrugating roll be reworked?
With optimum handling of a corrugating roll set and no major damage, corrugating rolls can be reworked 1-2 times thanks to today's modern sanding technology.
- Does BHS Corrugated also produce corrugating rolls for other machine manufacturers?
Yes, BHS Corrugated produces corrugating rolls for all common Single Facer machine manufacturers and also offers regrinding of these corrugating rolls.
- What profiles are available for the corrugating rolls?
BHS Corrugated offers various profile configurations from A-Flute to K-Flute. You can find out more about our corrugating roll profiles here:
- What basic material is a corrugating rolls made of?
BHS Corrugated uses a specially developed steel composition for its corrugating roll. This special steel retains its hardness even in hot applications, which is directly reflected in longer availability, consistent corrugated board quality and greater cost-effectiveness.
