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Profiles & Design

The requirements for corrugated board production are diverse: from stable e-commerce packaging to resource-saving processes and maximum production speed. With our innovations, we offer you tailor-made solutions for the highest quality, efficiency and cost-effectiveness of your corrugator.

eCom profile

Optimized for e-commerce packaging and packaging-on-demand

E-commerce packaging must be robust, efficient and adaptable, especially when produced on packaging-on-demand machines. The new eCom profile from BHS Corrugated has been specially developed to meet these requirements and offers superior performance compared to conventional E-Flute profiles.

Advantages of the eCom profile at a glance

More stable corrugated board

  • Up to 60 % higher bending stiffness than the E7 profile
  • Improved edge crush test (ECT) results
  • Superior performance in shaker tests simulating transportation by truck with 19 kg or 24 kg load (Amazon ISTA 6)

Improved processability

  • Improved runnability through automatic high-speed corrugated board production leads to a higher flatness of the corrugated board
  • Better flatness during die-cutting
  • Easier handling due to increased stability
  • Fewer glue lines

Material savings

  • Enables paper savings of 20 g/m² with medium-weight paper
  • Maintains the same stability as conventional E-flute cartons

CorruMax®

Using energy and raw materials more sparingly is a global goal. This presents the developers of corrugators and corrugating rolls with new and complex challenges. With the aim of saving paper while maintaining or even increasing strength, corrugating roll profiles have been further improved in terms of height, pitch and profile geometry.

Advantages achieved with the CorruMax® profiles:

  • Significantly better surface and better printability of the corrugated board
  • Clearly better running properties on single-sided machines with a press roll
  • Lower manufacturing costs
  • Comprehensive reduction in transportation and storage costs
  • Innovative D-Flute profile, which is now used successfully by our customers worldwide

 

Profile configurations

Corrugating roll design CorruPlus®

In order to be successful on the market, today's corrugated board producers are confronted with a multitude of requirements. Our CorruPlus® corrugating roll supports our customers in meeting these requirements.

What advantages does CorruPlus® offer?

  • Supports maximum production speeds
  • Higher product quality with light and heavy paper grammages
  • Reduced energy costs with unchanged production speed
  • Average longer service life due to 98% reduction in sealing elements
  • Reduction in waste values