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Steam systems from BHS Corrugated: Energy losses reduced to a minimum
In a time of rising energy costs and strict environmental regulations, the efficient use of steam energy is more crucial than ever. With the BHS Corrugated steam system, you can rely on a solution that reduces energy losses to a minimum - and raises your corrugated board production to a new level of efficiency.
As the only manufacturer in the world to fully integrate its own steam system into the corrugator, BHS Corrugated offers you a perfectly coordinated overall system: energy-efficient, cost-optimized and designed precisely to meet the requirements of your production.
You benefit from seamless interaction of all components, maximum project reliability and the convenience of receiving everything you need from a single source - from development and installation to commissioning.
This turns steam energy into a real competitive advantage: sustainable, economical and future-proof.
Main steam reduction station
The main steam reduction station automates the pressure control for the main steam supply when the boiler pressure exceeds 16 bar and to ensure constant pressure conditions in the steam system. It is made of high-quality, low-maintenance fittings. The process is controlled electronically via a control valve by a PLC. It also has an automatic heating function for the entire corrugator.
The station is supplied fully pre-piped and in accordance with country-specific regulations. It is equipped with safety devices that prevent pressure from exceeding the maximum limit.
SF power trap station (Single Facer)
The machine condensate produced is conveyed into the condensate system via a mechanical condensate pump. Automatic blow-off valves ensure a differential pressure for the machine. The components are designed to ensure that the machine functions perfectly.
BHS Corrugated relies on leading valve suppliers with worldwide spare parts availability and service readiness.
The station is supplied fully assembled and in accordance with country-specific regulations.
SF control station (Single Facer)
The control station is used for inlet and differential pressure control of the Single Facer and ensures energy-efficient operation for all production requirements.
The integrated spray steam generation eliminates the need for an external, central spray steam supply. It offers a significant investment and operating cost advantage compared to a central spray steam supply and at the same time improves the actual production operation of the Single Facer.
Thanks to the modular design of the station, an integrated mechanical condensate pump, which can be provided as an option, to ensure that condensate is pumped back into the condensate system.
The steam and condensate components are designed for a long service life and high availability.
The control station is supplied fully assembled for connection, electrically and pneumatically prepared and built in accordance with country-specific regulations.
Quick and safe installation is guaranteed.
DF compact station (Double Facer)
The compact station is designed for individual steam pressure control of the heating sections. The different paper types and paper grammages require short reaction times with regard to temperature changes. The fast pressure reduction and differential pressure control enable a quick and reliable response to production requirements. Condensate is reliably fed back into the condensate system using mechanical condensate pumps.
As an option, steam can be supplied from the spray steam system using the automatic saturated steam switchover. This prevents overheating, which can occur during production with low steam pressures.
The compact station is available for all heating section layouts and can therefore be used in new and old installations without any problems.
The compact station is supplied fully assembled for connection, electrically and pneumatically prepared and build in accordance with country-specific regulations.
Quick and safe installation is guaranteed.
DF expansion station (Double Facer)
The expansion station is an optional add-on module for the Double Facer. It enables stable production with steam pressures of down to 1.5 bar in all heating sections while at the same time ensuring high resource and energy efficiency.
The station is supplied fully assembled and in accordance with country-specific regulations.
Condensate tank station
The condensate tank station forms the central component of a closed steam and condensate system. It enables the condensate from the corrugator to be recovered at a higher pressure level. Its design and function lead to significant resource and energy savings of up to 20 % compared to systems without any condensate recovery.
At the same time, it supplies spray steam to machines that do not have their own spray steam generation.
The station is supplied fully assembled and in accordance with country-specific regulations, including safety devices to prevent excess pressure.
Our solutions for your corrugator
Our Portfolio includes single machines, complete lines and connect process- and control systems under the topic Corrugated 4.0.
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Contact
BHS Corrugated
Maschinen- und Anlagenbau GmbH
Paul-Engel-Straße 1
92729 Weiherhammer
Hotlines
24-hour Emergency Hotline
+49 9605-919-191
Spare Parts Hotline
+49 9605-919-291 spareparts@bhs-world.com
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