BHS Corrugated is not just the right choice for complete corrugator systems. You can also count on us when it comes to replacing individual units in your existing corrugator system. All our machines are designed to be fast and easy to integrate into existing systems at any time. The result: production downtimes are reduced to a minimum, and once your equipment is installed, start-up is a breeze. Read on to learn more about our individual machine for the manufacture of corrugated board.
Looking to upgrade or retrofit your corrugators? Take advantage of our decades of experience and comprehensive know-how. This specialist competence makes itself known right from the technical consulting stage. From there, we support you through all the phases of your project: Planning – assembly and commissioning as well as downstream lifecycle services like maintenance and repair.
When it comes to preparing an action plan for retrofitting, we always start with your short-term and medium-term needs. The resulting projects include everything from minor updates and the replacement of individual units to comprehensive, highly complex retrofitting and corrugator level expansion projects spanning several months or years.
An important point: Anytime we perform retrofitting work at your site, our top priority is making sure that the productivity and efficiency of your overall operation stays as high as ever!
Unobtrusive and always dependable
The BHS Corrugated Splicer guarantees reliable long-term operation. It features TripleControl for constant web tension at speeds of up to 500 m/min, a user-friendly design that makes splicing faster, and service diagnosis – all built to a high standard of machine safety. This machine can also be adapted to your requirements and is available in different configurations.
Unobtrusive and hard-working
The faster you can load paper rolls, the less you have to slow down. Reel Stands from BHS Corrugated are designed to unwind paper rolls without any creases. Designed for high stability, these units run smoothly and quietly at speeds up to 750 m/min.
A Single Facer – for a multitude of requirements
Introducing “Modul Facer® MF,” “Advanced Facer AF” and “Quick Facer QF” – the standard models of our Single Facer. They might be called “Single Facers,” but they are anything but one-dimensional. These machines can produce flute profiles of up to 3,350 mm in width and work with any type of paper. The SoftTouch glue application system provides uninterrupted, direct contact with the corrugating roll for a flawless bond.
Bridge / Bridge Guide / Bridge Brake
The peak of precision
Are you familiar with Webtrol? It is a unique measuring system specially developed by BHS Corrugated which is integrated in the bridge guide to ensure accurate positioning. This is the secret behind the extreme precision of our bridge and bridge guide technologies. The bridge brake is also highly accurate, thanks to an adjustable brake drum. The result is corrugated board with a perfect bond.
For optimum operating temperatures
Preheaters from BHS Corrugated allow your system to efficiently reach target process temperatures and the required paper tension. Their drums are designed for optimum heat transfer. Paper wrapping can be controlled according to either speed or temperature. Whichever you choose, the result is smooth, constant web tension.
For perfectly spread adhesive
The task of a Glue Unit is pretty straightforward: spread precisely the right amount of adhesive over the entire working width of the corrugated board. Use too much glue, and you incur unnecessary costs. Use too little, and your corrugated board will have a less than perfect bond. Glue Unit GU-M from BHS Corrugated utilizes a glue gap adjustment feature to apply precisely the right amount of adhesive – for a high-productivity process and optimum surface quality.
The key to high-efficiency double-fluted board production
The Double Facer from BHS Corrugated is technologically refined down to the smallest detail. With innovative and proven solutions like the Platetrol loading system, the Machine Control Center, pressure shoes, hotplates and Dual Boost web, this system does a flawless job of gluing, drying and transporting your corrugated board webs. Our Double Facer has the high performance capability to reach top speeds, especially with double-fluted board.
For the perfect cut every time
When you need to safely remove start-up waste or perform large width changes, count on the Rotary Shear KQ-M from BHS Corrugated to do the job right. It connects directly to the Double Facer and is extremely low-maintenance. This unit is compatible with every standard order change system on the market and is easily integrated into your existing corrugator. This rotary shear reliably handles formats of up to 3,000 g/m2.
There is only one option – precision
The Slitter Scorer from BHS Corrugated gives your corrugator both maximum flexibility and maximum precision. We adapt the configurations based on your required dry end order change speeds. Choose between a version with two scoring stations and one knife station and a version with two scoring stations and two knife stations. Either way, you are guaranteed precise, high-speed scorer and knife positioning. You are also sure to appreciate the integrated grinding device, which resharpens the knives during operation.
Lightweights for heavy grammages
When you compare speed curve values, the Cutoff from BHS Corrugated easily outperforms the competition. The secret is in the ultra-lightweight, directly driven carbon fiber knife bars. What does that mean? Precision cutting – even with extremely short corrugated sheets and even at top speeds. And weight is no problem, either: this unit easily handles grammages of up to 1800 g/m2.
Neatly stacked – even with short orders
The goal of any corrugated board production operation is to end up with sheets that are even, flawlessly glued and neatly stacked. This is where the Stacker AS-M from BHS Corrugated comes in. The Stacker boasts impressively short cycle times, so it works fast, even with short orders. And stack quality is also guaranteed, thanks to features like the sectionally controllable vacuum belts in the brush brake station and automatic variable drop height adjustment. Whatever size stacking chambers you need, we have a tailored solution just for you.
Lower energy consumption means higher efficiency
Corrugators have to be heated – and that costs energy. BHS Corrugated set out to find a way to minimize this energy consumption. Now, we are the only machine manufacturer in the world to offer a proprietary closed steam system. It ensures that energy losses are reduced as much as possible and energy consumption is kept to a minimum. We adapt this steam system to work optimally with your corrugator.
Benefit from BHS Corrugated's new series belt drum lagging for the Double Facer DF - specially developed for fast, adhesive-free installation.
With the new assembly line for the latest generation of the Splicer SP, equipped with state-of-the-art technology, we have been able to raise our…
Our South African customer Mpact Kuils has reached a new production record. Within a 8 hour shift, the corrugator of our customer has produced 145,207…
The pick-up of paper reels for processing in the corrugator is a decisive pacesetter when it comes to speed and efficiency in corrugated board…